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Controlling complexity: Powerful new tech tools are bringing lean manufacturing principles to life

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By Dan McKiernan, president of eFlex Systems

Lean manufacturing principles and practices aimed at minimizing waste and maximizing productivity, have been shaping the manufacturing sector for decades now.

The necessary end-goal for manufacturers is to ensure that products are built correctly, every time, even when changes are made in-process.

While this goal is nothing new, the rise of complexity and customization challenges presents a constant counterpressure against the continuing push for improved consistency and quality. [Read more…] about Controlling complexity: Powerful new tech tools are bringing lean manufacturing principles to life

Comau features its exoskeleton in Pack Expo robotics showcase

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Comau, an industrial automation company and part of the Fiat Chrysler Group, is presenting its Muscular Aiding Tech Exoskeleton (Mate) in the all new Robotic Zone (booth N-850G) at Pack Expo Las Vegas.

Visitors to Comau’s interactive booth will have the opportunity to experience firsthand the benefit of incorporating exoskeletons into material handling processes by wearing a Mate in a typical pick and place operation.

Mate has been designed to improve work quality in an efficient and highly ergonomic manner by providing consistent and advanced movement assistance during prolonged overhead, as well as daily tasks. [Read more…] about Comau features its exoskeleton in Pack Expo robotics showcase

Comau ‘Mate’ exoskeleton used in CC Jensen’s manufacturing processes

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Danish company CC Jensen is using exoskeletons from Comau in its manufacturing processes.

Comau calls its exoskeleton ‘Mate’ and has been supplying it to the market for around a year.

CC Jensen specialises in the design and manufacturing of oil filtration solutions, and says it uses Mate to better support workers in carrying out their daily activities. [Read more…] about Comau ‘Mate’ exoskeleton used in CC Jensen’s manufacturing processes

Continental reveals its new virtual dashboard

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Automotive components and parts supplier Continental has unveiled its new virtual dashboard, saying it represents a “complete culture change”.

Continental will be formally launching what it calls its “Integrated Interior Platform” at the IAA 2019 in Frankfurt later this month.

As a high-performance computer, this comprehensive solution for software and hardware provides the basis for interaction between humans and vehicles in the connected cockpit of tomorrow – and at the highest level of quality. [Read more…] about Continental reveals its new virtual dashboard

Hirebotics develops new robotic welding system

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Hirebotics has developed a new robotic welding system using Universal Robots machines.

The new for-hire BotX Welder – developed by Hirebotics and utilizing Universal Robots’ UR10e collaborative robot arm – lets manufacturers automate arc welding with no capital investment, handling even small batch runs not feasible for traditional automation.

Nowhere in manufacturing is the shortage of labor felt as urgently as in the welding sector, which is now facing an acute shortage of welders nationwide. [Read more…] about Hirebotics develops new robotic welding system

ProCom to launch new controller at EMO event

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ProCom is planning to officially launch its new CNC machine controller at the forthcoming EMO event, scheduled to be held from September 16th to 21st, 2019, in Hannover, Germany.

ProCom says the CNC300PRO is its most powerful controller in the CNC300 product range, an is designed for maximum speed and precise laser cutting.

The new, ultra-modern IPC can be scaled as needed in terms of memory and processor performance, offering the best possible configuration for any application. [Read more…] about ProCom to launch new controller at EMO event

Volume Graphics partners with industry consortium to improve rapid-prototyping of plastic mold inserts

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Volume Graphics, a provider of industrial computed tomography software, is partnering in a second joint project on “rapid tooling” with companies from a wide range of industries.

The company’s partnership is with the Kunststoff-Institut, in Germany.

As a project partner, Volume Graphics brings expertise in quality assurance and process optimization to the team via its advanced industrial computed tomography (CT) data-analysis software.

Christof Reinhart, CEO of Volume Graphics, says: “Working on this project with Kunststoff-Institut and partners is very important to us because we are convinced that industrial computed tomography can advance the future of rapid tooling. [Read more…] about Volume Graphics partners with industry consortium to improve rapid-prototyping of plastic mold inserts

BMW highlights application of virtual and augmented reality in production

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Automotive giant BMW is providing an insight into its application of virtual and augmented reality in the company’s production system.

The company says the “fast and flexible” planning of new workstations in production is made possible by virtual reality and digitized 3D factory data.

It’s still a learning process but augmented reality technologies is making it possible to design training courses without any coding knowledge.

It also enables comparison between the camera image and CAD models for fast, straightforward quality checks of parts and vehicles. 

Full story below… 

[Read more…] about BMW highlights application of virtual and augmented reality in production

Universal Robots looks for opportunities created by Malaysia’s Industry4WRD program

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Universal Robots, a collaborative robots maker, has identified Malaysia as a key growth market in line with the country’s increased focus on automation and robotics, as outlined in its national policy on Industry 4.0, called “Industry4WRD”, to transform its manufacturing sector.

The manufacturing sector, comprising 98.5 percent of Malaysian SMEs, serves as a major contributor to the country’s economy. In 2018, the sector contributed 22.4 percent of GDP, roughly RM 325 billion.

Sakari Kuikka, general manager, Southeast Asia and Oceania at UR, says: “Malaysia deployed just 45 units of industrial robots per 10,000 employees in 2017, almost 50 percent below the global average of 85 units. [Read more…] about Universal Robots looks for opportunities created by Malaysia’s Industry4WRD program

NextGenAM 3D printing pilot successfully completed

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The “NextGenAM” project, what began as a vision in May 2017, has now reached a successful conclusion.

The aim was to develop a digitalised next-generation manufacturing line to produce aluminium components for the automotive and aerospace sectors significantly more cost-effectively than is currently possible.

The successful outcome was that, in terms of the overall production process, manufacturing costs could be reduced by up to 50 percent compared with existing 3D printing systems.

[Read more…] about NextGenAM 3D printing pilot successfully completed