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Alabama family business builds lights-out manufacturing process based on Hermle equipment

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After spending most of their younger years in their father’s machine shop, two brothers have applied their knowledge to their own enterprise, Smith & Co, and have built a multimillion-dollar, advanced, lights-out CNC facility in Birmingham, Alabama

Robert and Dell Smith started in the manufacturing industry as kids, working with their father at his part-time machine shop in Tuscaloosa – about 50 miles from their current Birmingham, Alabama location.

In the late 1980s, Robert helped take the business to full-time operations, where they first experienced 5-axis and mill turn technology, primarily for the automotive and defense industries.

The Smiths recognized the need for standard operations – whether tooling, controls or systematic procedures – which led to an exponential growth of over 100 team members. In 2015, they sold the company but continued to work for six more years.

[Read more…] about Alabama family business builds lights-out manufacturing process based on Hermle equipment

Comau builds robotic work cell that can machine large parts using about half the energy

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Comau has been showcased a new robotic work cell that it says can manoeuvre and machine large parts. The solution is called SmartReach and it was debuted at a recent BI-MU trade show in Italy.

As automotive manufacturers look to increase sustainability and cost effectiveness, there is a growing demand for large structural components made of lightweight metals that can deliver better fuel efficiency, battery power range and higher cost-effectiveness.

That is why, Comau says, the company has “enriched its next-generation machining portfolio” with SmartReach Comau. [Read more…] about Comau builds robotic work cell that can machine large parts using about half the energy

The Role of Automation in Enhancing CNC Machine Efficiency

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In today’s fast-changing manufacturing world, integration of automation with CNC has really enabled change in the sense of operational efficiency and precision.

This concept of integrated automation in CNC machining, mainly through advanced workholding solutions, forms the basis upon which industries today base their productivity intensification and competitiveness sustaining strategies. [Read more…] about The Role of Automation in Enhancing CNC Machine Efficiency

Explore the Things a CNC Machine Can Make

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CNC (Computer Numerical Control) has been the most popular manufacturing technology since the 1950s. It is used across various industries, including aerospace, medical, automotive, and more.

But what exactly does a CNC machining help you make? What type of products are manufactured using it and why? If these questions are in your mind, do not worry because this post will explore the things a CNC machine can make. Dive in! [Read more…] about Explore the Things a CNC Machine Can Make

A Complete Guide About CNC Machining Services

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In this fast-evolving and advanced world of manufacturing, it is important to ensure that each of our tasks is handled with great precision and efficiency.

CNC (Computer Numerical Control) machining came up as a transformative technology. It is not just beneficial but has become necessary in modern production work.

For businesses that need high-quality components but may not have the resources for in-house CNC operations, CNC machining services offer a practical solution. [Read more…] about A Complete Guide About CNC Machining Services

Economic Benefits of Automation in Stainless Steel Fabrication Made Easy with CNC

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CNC machining is the new-age solution for most of the stainless steel fabrication work. The precision, speed and repeatability of the CNC (Computer Numerical Control) machines far outweigh any old school method followed.

It can be employed in stainless steel fabrication as it is a versatile metal for crafting complex parts and components. But the industries are continuously striving to maximise the ROI (Return on Investment). Automation will do wonders when employed with CNC for stainless steel fabrication.

Automation can be a cost-effective and productive method for CNC stainless steel fabrication. Automation is having a significant positive impact on our ability to manufacture virtually any product, in any industry. [Read more…] about Economic Benefits of Automation in Stainless Steel Fabrication Made Easy with CNC

Types of Cutting that Causes Material Damage in CNC Machining

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CNC machine operators often grapple with tool deformation and machining materials damage, posing significant challenges to the machining process. Identifying the factors behind these issues is crucial for effective prevention. Therefore, a thorough inspection of tools becomes paramount.

This article delves into the various cutting problems that contribute to tool deformation and material damage in CNC machines, shedding light on strategies to address and mitigate these challenges. [Read more…] about Types of Cutting that Causes Material Damage in CNC Machining

Tips for Maintenance of CNC Lathe Machines

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Modern-day manufacturing projects consist of various phases, from woodturning to metalworking, thermal spraying, metal spinning, glassworking, parts reclamation, and so on. In these phases, CNC lathe machines are the ideal tools to ensure efficiency in every manufacturing project.

These machines secure the workpiece in place, making its rotation via the main spindle while implementing cutting tool operations across various axes to shape the material. Despite their precision, repeatability, and accuracy, CNC lathe machines can still face breakdowns, potentially leading to prolonged downtimes.

If not addressed promptly, such downtimes can significantly impact productivity and production. Hence, it’s important to practice regular and timely CNC lathe machine maintenance to avoid these challenges. [Read more…] about Tips for Maintenance of CNC Lathe Machines

Why is CNC Machining Ideal for the Prototyping Process?

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CNC machining stands out as the go-to prototyping process for many compelling reasons. Powered by cutting-edge Computer Numerical Control (CNC) technology, these machines take precision to a new level.

An efficiently crafted computer program directs the intricate dance between cutting tools and workpieces, meticulously covering every angle of your prototype design.

Speed is another ace up the sleeve of CNC machining, leaving traditional methods behind. Unlike the waiting game for preparing tolerances and molds for injection molding prototypes, CNC machining offers prompt results. [Read more…] about Why is CNC Machining Ideal for the Prototyping Process?

The Impact of CNC Machining Across Industries

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In the realm of modern manufacturing, few technologies have been as transformative as computer numerical control (CNC) machining.

This method, where computer programming guides the movement of factory tools and machinery, has revolutionized how we produce everything from everyday items to complex components.

Its journey from the earliest numerical control systems to today’s sophisticated multi-axis CNC machines encapsulates a saga of innovation and technological advancement.

As industries from aerospace to healthcare continuously evolve, CNC machining stands as a pivotal force driving this change, enabling unparalleled precision, efficiency, and versatility in production. [Read more…] about The Impact of CNC Machining Across Industries