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Geek+ launches smart factory with ‘robots making robots’

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Geek+, a supplier of robotics and AI technologies for warehouses, has launched what it claims is “the world’s first smart factory to use robot arms to make mobile robots”.

Based in Nanjing, the factory uses Geek+’ robots, AI algorithms and other automated solutions to manufacture new Geek+ robots. All of the company’s robots are produced at this factory.

With an increasing demand for customization and limited release products, product cycles are getting shorter and shorter, making flexible production an essential aspect of the manufacturing industry. [Read more…] about Geek+ launches smart factory with ‘robots making robots’

Universal Robots ‘future-proofs’ production processes at Vietnamese manufacturer with collaborative robots

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Universal Robots has helped Vietnam-based Vinacomin Motor Industry Joint Stock Company “future-proof” its production processes with collaborative robots.

VMIC is a subsidiary of the Vinacomin Group, a state-owned coal and mining giant.

VMIC, one of the first state-owned manufacturers to deploy cobots, has seen productivity increase two to three times, with improved product quality, leading to a 50 to 60 percent rise in orders. [Read more…] about Universal Robots ‘future-proofs’ production processes at Vietnamese manufacturer with collaborative robots

Robotics poised to increase productivity and reshore manufacturing, says new report

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Robotics and automation technologies are likely to increase productivity and reshore manufacturing, according to a new report.

As the adoption and use of robotics increase, a new report from the Information Technology and Innovation Foundation, the world’s top-ranked think tank for science and technology policy, evaluates the impact robotics is likely to have on the future of production.

The report shows that robotics has the potential to reshore manufacturing production to developed countries, and it argues that most forecasts exaggerate the impact automation brought by robotics will have on employment. [Read more…] about Robotics poised to increase productivity and reshore manufacturing, says new report

Factories yet to realise full potential of robotics

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Download our new white paper, Smart Factory: Material Handing in the Factory of the Future

The way manufacturers set up their production lines hasn’t fundamentally changed much in decades. For example, automakers use a linear assembly line where the bodies of cars are sometimes suspended above a linear production line and moved along slowly as robots or workers perform various tasks all the way along the line.

This method has been the main method of assembly for around a century, but autonomous mobile robots are now challenging this status quo.

Instead of using what could be described as an ground-based or overhead conveyor to move the cars along the assembly line, autonomous mobile robots could carry them along instead. [Read more…] about Factories yet to realise full potential of robotics

Special feature: Tour of Airbus’ advanced manufacturing facility in Germany

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Airbus is in the midst of revolutionary changes that may lead the aerospace giant to spend more than $1 billion on robotics, automation and digitalisation technologies across its global operation in the next few years – that’s if the advances at the company’s Hamburg, Germany facility are duplicated in all its facilities worldwide. 

The multinational consortium could end up spending a lot more: for example, the final stages of its internal assembly is labour-intensive, with all equipment – seats and luggage compartments – installed by humans. If this stage is roboticised, as the company’s chief operating officer has suggested, it would fundamentally change the current production process, something which he is envisaging anyway.

Robotic technologies have already transformed the way Airbus manufactures the exterior shell of its planes. Whereas, in the past, human workers would have drilled the 6,000 or more external holes in the fuselage of a typical commercial airliner, now, robots not only drill them, they also rivet or fasten them.

Perhaps surprisingly to some readers, the drilling was done by humans all these years until now, and even now, it’s only at the Hamburg facility that robots have been brought in.

Last week, Airbus provided more insight into its highly automated aircraft manufacturing facility in Hamburg – a place called Finkenwerder, to be precise, at what’s described as a “private airport”.

The aerospace jumbo invited a small group of journalists, including one from Robotics and Automation News, for a visit to the vast, sprawling complex, and a detailed, guided tour of Hangar 245, the advanced manufacturing facility in which aircraft belonging to the “A320 Family”, as Airbus describes them, are currently being assembled.  [Read more…] about Special feature: Tour of Airbus’ advanced manufacturing facility in Germany

DMG MORI and Jungheinrich partner to develop driverless transport technologies

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DMG MORI and Jungheinrich have formed a partnership to develop driverless transport systems – and have already demonstrated a first product.

The company says the DMG MORI PH-AGV 50 (main picture) “heralds a new era of flexible automation solutions in intralogistics”.

Because the driverless transport system enables the fully automated loading and unloading of workpiece pallets on machine tools. [Read more…] about DMG MORI and Jungheinrich partner to develop driverless transport technologies

Nissan teaches robots to make replacement parts for old cars

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Breakthrough could mean parts for discontinued models become more widely available for customers

Nissan has developed a new way to use robots to make car parts out of sheet steel, a breakthrough that could make replacement parts for discontinued models more widely available for customers.

Nissan hopes to commercialize the proprietary technique, known as dual-sided dieless forming. The technique involves two synchronized robots working from opposite sides of a steel sheet, using diamond-coated tools to gradually shape the steel.

Thanks to its flexible production, short lead times and minimal upfront costs, the new technique could make it commercially viable to produce and sell a wide variety of after-service and replacement parts in small volumes for cars that Nissan no longer makes. [Read more…] about Nissan teaches robots to make replacement parts for old cars

Controlling complexity: Powerful new tech tools are bringing lean manufacturing principles to life

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By Dan McKiernan, president of eFlex Systems

Lean manufacturing principles and practices aimed at minimizing waste and maximizing productivity, have been shaping the manufacturing sector for decades now.

The necessary end-goal for manufacturers is to ensure that products are built correctly, every time, even when changes are made in-process.

While this goal is nothing new, the rise of complexity and customization challenges presents a constant counterpressure against the continuing push for improved consistency and quality. [Read more…] about Controlling complexity: Powerful new tech tools are bringing lean manufacturing principles to life

B&R showcases technology for mass customisation

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Industrial automation company B&R has been showcasing its technology for mass customisation, or “batch of one”.

The company exhibited its SuperTrak process at the metal industry event EMO, held recently in Germany.

B&R says the metal industry is not immune to the global trend away from bulk annual orders toward small-batch customer orders with short lead times. [Read more…] about B&R showcases technology for mass customisation

Denso Hokkaido to expand semiconductor sensors production plant

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Denso says it will expand the plant of its semiconductor production plant which it operates under the name Denso Hokkaido, one of its group companies.

The measure is part of Denso’s efforts to increase production of semiconductor sensors, enhance its domestic production system and boost Denso group’s competitiveness.

Denso will invest about 11 billion yen ($103 million) by 2025 to complete the expansion and increase production. [Read more…] about Denso Hokkaido to expand semiconductor sensors production plant