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process

SICK launches compact 2D vision camera with deep learning onboard

April 16, 2021 by David Edwards

SICK is launching its first vision camera with a pre-installed Deep Learning app onboard to make it simple to create custom quality inspections of complex or irregular-shaped goods, packaging and assemblies, especially where they may have previously defied automation using traditional systems. 

The SICK Intelligent Inspection Deep Learning App runs on SICK’s newly launched Inspector P621 2D programmable vision camera.

The all-in-one package enables machine builders and end-users to set up vision classifications using artificial intelligence in a fraction of the time and cost it would take to program challenging inspections based on recognising the pre-set rules and patterns of traditional vision systems. [Read more…] about SICK launches compact 2D vision camera with deep learning onboard

Filed Under: Industry, News Tagged With: camera, deep, inspection, inspections, inspector, intelligent, learning, process, sick, system, users, vision

IAM Robotics partners with Tompkins Robotics to develop order fulfillment solution

April 2, 2021 by David Edwards

IAM Robotics has joined forces with Tompkins Robotics to create a new robotic application to automate the exit process of order fulfillment.

Developed by Tompkins, the new application enhances the current t-Sort system with the addition of xChange to autonomously remove completed order containers from sortation and replace them with empty order containers at one time. xChange is based on IAM Robotics’ latest robot, Atlas.

Thanks to the industry-leading features of xChange, companies are even closer to experiencing human-free automated sortation. [Read more…] about IAM Robotics partners with Tompkins Robotics to develop order fulfillment solution

Filed Under: Logistics, News Tagged With: atlas, automation, collaboration, companies, container, containers, exit, fulfillment, iam, items, mobile, order, process, requirements, robotics, sort, sortation, system, systems, t-sort, tompkins, traditional, unit, warehouse, xchange

John Deere pilots new robotic welding solution

April 2, 2021 by David Edwards

John Deere is leveraging Intel’s artificial intelligence technology to help solve a costly, age-old problem in the manufacturing welding process.

Deere is piloting a solution that uses computer vision to automatically spot common defects in the automated welding process in its manufacturing facilities.

Andy Benko, quality director, John Deere construction and forestry division, says: “Welding is a complicated process. This AI solution has the potential to help us produce our high-quality machines more efficiently than before. [Read more…] about John Deere pilots new robotic welding solution

Filed Under: Manufacturing, News Tagged With: ai, deere, intel, john, manufacturing, process, quality, solution, technology, weld, welding

ANYmal robot being put to work inspecting BASF facility

March 30, 2021 by David Edwards

Robot maker ANYbotics has unveiled its collaboration with BASF, one of the largest global chemical manufacturers, which involves the use of the ANYmal robot for inspections at Ludwigshafen, Germany. (See video below.) 

The two companies say the collaboration “displays the efficiency, quality, and scalability of robotic inspection and data-collection capabilities in complex industrial environments”.

On production floors, robotics and manufacturing have gone hand-in-hand for decades. But on industrial plants, repetitive inspections, environment mapping, and efficiency analytics have mostly relied on manual work. These physical efforts impact economic sustainability, as well as process reliability and data quality. [Read more…] about ANYmal robot being put to work inspecting BASF facility

Filed Under: Features, Industry Tagged With: anybotics, anymal, automation, autonomous, basf, capabilities, chemical, complex, data, digitalization, environment, industrial, inspection, ludwigshafen, plant, plants, process, production, quality, robot, robotics, welter

More flexible gear machining for industrial robots

March 19, 2021 by David Edwards

Today’s industrial robots must fit into smaller spaces, so as much “manufacturing real estate” as possible is dedicated to production. This places pressure on manufacturers to machine smaller, tighter components for these machines. Here, Harish Maniyoor, global product manager for automotive at the machine tooling specialist Sandvik Coromant explains why power skiving is the answer.

The overall number of industrial robots operating in factories worldwide grew to 2.7 million in 2019, according to the 2020 World Robotics Report by the International Federation of Robotics. 

This was a 12 percent increase from 2018 and a historic high. Robots factor into a range of industries, from automotive and aerospace to the food industry and pharmaceuticals – yet all of these sectors have common requirements.

Not only must these robots be smaller, but also lighter with reduced inertia and able to perform more exact movements with optimal speed and efficiency. The challenge is on for manufacturers to machine smaller and more precisely engineered-components – like internal gear reducers – with more flexible designs. [Read more…] about More flexible gear machining for industrial robots

Filed Under: Features, Manufacturing Tagged With: advantages, automotive, component, components, coromant, customer, gear, industrial, machine, machines, machining, manufacturers, percent, power, process, production, productivity, robotics, robots, sandvik, single, skiving, smaller, tool

Mitsubishi Electric extends supervisory control and data acquisition range

March 18, 2021 by Mai Tao

Mitsubishi Electric has extended its supervisory control and data acquisition (SCADA) lineup for EMEA markets, now offering two additional types of software for system monitoring and process control under the series name “GENESIS64”, complementing the existing “MAPS” SCADA software.

The new lineup will meet the diversifying IoT needs, covering a wide variety of purposes from small production line monitoring and control to multi-site monitoring and business intelligence (BI) for plant-wide systems, process automation as well as utility and building automation.

The “GENESIS64 Basic SCADA” is an entry-level software with essential functions for small production lines, and the “GENESIS64 Advanced Application Server” is a full SCADA suite for large-scale monitoring of factories, buildings, and utilities. [Read more…] about Mitsubishi Electric extends supervisory control and data acquisition range

Filed Under: Computing, News Tagged With: advanced, application, automation, cloud, control, customers, data, electric, genesis, iconics, iot, large-scale, lineup, mitsubishi, monitoring, process, production, scada, server, smart, software, system, systems, technology

Okuma unveils machining center that forms and finishes metal parts in ‘one setup’

March 9, 2021 by Mai Tao

Okuma has unveiled a new machining center that it says can form and finishes large metal parts and components in one setup.

The company says its MCR-S double column machining center “combines cutting-edge technology and process improvements to reduce cycle time by 25 percent”.

Okuma is one of the largest manufacturers of CNC machine tools, and says its MCR-S roughs and finishes press dies in one setup and is designed for heavy duty machining of process-intensive press dies. [Read more…] about Okuma unveils machining center that forms and finishes metal parts in ‘one setup’

Filed Under: Manufacturing, News Tagged With: accuracy, adds, aerospace, automotive, center, column, company, compensates, cutting, cycle, die, die-alignment, dies, double, features, finishes, including, industries, machine, machining, mcr-s, metal, okuma, parts, percent, press, process, process-intensive, reduces, setup, surface, technology, time

Bosch produces its first semiconductor wafers through ‘fully automated’ fabrication process

March 9, 2021 by David Edwards

Bosch says it has produced the first semiconductor wafers through its “fully automated” fabrication process at its facility in Dresden, Germany.

The industrial giant describes it as “a milestone on the path to the chip factory of the future”.

Bosch says this is a key step toward the start of production operations at the factory, which is scheduled for late 2021. [Read more…] about Bosch produces its first semiconductor wafers through ‘fully automated’ fabrication process

Filed Under: Manufacturing, News Tagged With: automated, began, bosch, chip, chips, dresden, fab, fabrication, facility, factory, fully, future, high-tech, manufacturing, millimeter, process, production, semiconductor, semiconductors, silicon, technology, wafer, wafers, weeks

Motional operates driverless vehicles on public roads in Las Vegas

February 24, 2021 by Sam Francis

Motional is operating driverless vehicles on public roads, becoming one of the world’s first companies to do so. The inaugural testing took place in Las Vegas this month and consisted of multiple driverless vehicles safely navigating intersections, unprotected turns, and interactions with other road users, including pedestrians and cyclists.

In pursuit of this milestone and a future of safer roads, Motional set a high bar for the industry. The company’s driverless operation follows decades of innovation, 1.5 million miles, and a two-year self-imposed safety evaluation process that took hundreds of employees more than 100,000 hours to complete.

During this process, Motional proactively sought external review. TÜV SÜD, a world-leading independent technical service provider with extensive experience assessing driverless technology, was given access to the company’s proprietary systems, technology, and operations. [Read more…] about Motional operates driverless vehicles on public roads in Las Vegas

Filed Under: Autonomous Vehicles, News Tagged With: driverless, motional, process, safety, technology, testing, vehicles

Cost reduction in aerospace through additive manufacturing

February 23, 2021 by David Edwards

Spacecraft are developed on Earth, tested, fully assembled and transported in one piece by a launch vehicle to their respective places of operation. Each component must be designed to withstand the high loads of the launch phase.

In most cases, in addition to complex test procedures, this leads to an oversized structure of the spacecraft components, because in orbit they experience only a fraction of the stresses they must endure during rocket launch.

The maximum take-off mass required for transport with the launch vehicle and the volume of satellites, for example, thus cause high space transport costs. [Read more…] about Cost reduction in aerospace through additive manufacturing

Filed Under: Features, Science Tagged With: additive, aimis-fyt, camera, case, components, costs, earth, gravity, high, ids, launch, light, manufacturing, nozzle, orbit, printer, printing, process, production, resin, rods, schaefer, space, spacecraft, structures, team, time, torben, uv

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