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Volkswagen orders staggering 800 ABB robots to build its new electric vehicles

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ABB has received a massive order for 800 industrial robots from Volkswagen Commercial Vehicles to support production of a new generation of electric vehicles at its plant in Hannover, Germany.

Volkswagen Commercial Vehicles is modernizing its Hannover factory and is installing state-of-the-art facilities to build the all-electric ID.

Buzz van, which will begin production in 2022. ABB’s robots will be installed in the body shop to undertake a range of body construction tasks. [Read more…] about Volkswagen orders staggering 800 ABB robots to build its new electric vehicles

BMW applies AI dust particle analysis to ‘increase paint shop quality’

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BMW says it uses an “ongoing algorithm-based analysis” of dust content in vehicle paint booths and compares them to a database to predict the quality of coating it applies to cars

Artificial intelligence can bring even greater precision to controlling highly sensitive systems in automotive production, as a pilot project in the paint shop of the BMW’s Munich plant has demonstrated.

Despite state-of-the-art filtration technology, the content of finest dust particles in paint lines varies depending on the ambient air drawn in. If the dust content exceeded the threshold, the still wet paint could trap particles, thus visually impairing the painted surface.

AI specialists from what BMW calls its “central planning” and the Munich plant have now found a way to avoid this situation altogether: every freshly painted car body must undergo an automatic surface inspection in the paint shop. [Read more…] about BMW applies AI dust particle analysis to ‘increase paint shop quality’

Ford installs team of collaborative robots on Fiesta assembly line

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Automaker Ford has for the first time introduced a team of collaborative robots that works alongside engineers in Cologne, Germany, to ensure every Ford Fiesta has a perfect finish.

The six cobots complete a choreographed sequence to sand the entire body surface in just 35 seconds. The initiative does not replace employees but allows operators to use their time on more complex tasks and avoid suffering the strains associated with performing repetitive tasks.

Dennis Kuhn, senior manufacturing engineer, paint shop, Ford of Europe, says: “The cobots can feel when more force needs to be applied, just like we can, and they can more easily get to hard-to-reach places, like the centre of the roof.” [Read more…] about Ford installs team of collaborative robots on Fiesta assembly line

BMW unveils ‘the world’s blackest’ car using nanotech coating

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BMW has unveiled what the automaker describes as “the world’s blackest of black” cars, using a coating called “Vantablack”.

The company says Vantablack “highlights the expressive design language and confident, dominant and muscular appearance of the new BMW X6 to perfection”.

Vantablack is the registered trademark for the VBx2 nanostructure paint finish BMW used on the new X6 vehicle. [Read more…] about BMW unveils ‘the world’s blackest’ car using nanotech coating

Škoda opens new $200 million paint shop featuring 66 robots

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Škoda Auto has opened a new automotive paint shop at its main plant in Mladá Boleslav, in the Czech Republic, featuring 66 industrial robots configured for applying the paint.

Up to 168,000 car bodies will be coated with paint there each year, taking the plant’s total annual painting capacity up to 812,000 vehicles.

Škoda Auto has invested €214.5 million in the new building, creating more than 650 new jobs. (See infographic below.) [Read more…] about Škoda opens new $200 million paint shop featuring 66 robots

355 welding robots at new Byton car plant in China

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Byton, the electric vehicle maker, has announced it will complete its Round C fundraising in mid-2019 with support from multiple investors and shared further details of its Nanjing factory.

Construction of the plant, which started in September 2017, is nearing completion and trial production of the M-Byte SUV will start in the third quarter of 2019.

The installation and commissioning of key equipment has already begun in the five major workshops: stamping, paint, welding, battery, and assembly.

[Read more…] about 355 welding robots at new Byton car plant in China

Xyrec painting robot to bring a world of colour to aircraft

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Dutch robot manufacturer Xyrec has successfully demonstrated a breakthrough in aircraft painting technology by printing a large digital image on an Airbus A320 fuselage. The demonstration took place in Hamburg, Germany.

This new and unique solution for decorating aircraft uses inkjet technology for digital printing and ink instead of paint.

The printer will be introduced in Xyrec’s Automated Paint Robot for aircraft, and will be the largest robot in the world, says the company.

[Read more…] about Xyrec painting robot to bring a world of colour to aircraft

First JAL A350-900 rolls out of Airbus paint shop

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The first A350 XWB for Japan Airlines (JAL) has rolled out of the Airbus paint shop in Toulouse, France.

The A350-900 is the first ever Airbus aircraft to be produced directly for JAL and features a special A350 XWB red logo on the fuselage.

The aircraft will now proceed to ground and flight tests, before delivery to JAL in early summer.

[Read more…] about First JAL A350-900 rolls out of Airbus paint shop

New robotic painting system saves ‘significant’ resources, claims Fraunhofer

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An automated painting system, involving an industrial robot, is claimed to save significant resources by its developer, the Fraunhofer Institute.

The robotic system – called SelfPaint – is said by Fraunhofer to offer reductions of 20 percent in paint use, 15 percent in energy consumption and 5 percent in production time.

These are “significant advantages” compared to manual painting operations, which have previously been the preferred option, adds Fraunhofer.  [Read more…] about New robotic painting system saves ‘significant’ resources, claims Fraunhofer

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