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manufacturers

Connecting to the cloud is improving manufacturing, says Plex

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Plex Systems, a provider of cloud enterprise resource planning software for manufacturing, says its annual survey examining the use of technology by leading manufacturers shows that increasing levels of connectivity is leading to dramatic improvements.

The 2016 Plex State of Manufacturing Technology study provides real-world insight from nearly 200 manufacturing organizations that are using technology today to meet the demands of customers, drive product innovation and improve operational efficiency.

Among the key findings, Plex found was that “cloud technology improves manufacturers’ ability to manage changing business needs”.

With the cloud, manufacturers connect the plant floor with the top floor, providing everyone access to one version of real-time data. [Read more…] about Connecting to the cloud is improving manufacturing, says Plex

Rewriting the rules: The benefits and challenges of IT/OT convergence

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Martyn Williams, managing director of Copa-Data UK, explains the changing responsibilities of IT and OT

The convergence of industrial automation and communication is an integral part of the growing Industrial Internet of Things (IIoT). In the modern industrial realm, automation should provide a consistent way of executing tasks and processes – including those usually associated with information technology (IT).

As a result, the operational technology (OT) used to support manufacturing processes is experiencing significant changes.

IT and OT convergence describes the integration of IT systems, such as Enterprise Resource Planning (ERP) and Customer Relationship Management (CRM) applications, with OT systems, such as Manufacturing Execution Systems (MES) and Supervisory Control and Data Acquisition (SCADA).

Traditionally, IT and OT have remained two separate silos, maintaining independent protocols, standards and governance models. However, for companies pursuing operational effectiveness, increased profits and growth, the convergence of these two systems is a no brainer.  [Read more…] about Rewriting the rules: The benefits and challenges of IT/OT convergence

Rethink Robotics signs exclusive distribution deal with Hunan Cothink in China

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Hunan Cothink will distribute Sawyer and Baxter robots throughout the country

Rethink Robotics has reached an exclusive agreement with collaborative robotics provider Hunan Cothink Robotics Technology Company to distribute its robots to the entire Chinese manufacturing community.

Rethink Robotics and Hunan Cothink originally announced a partnership in February of this year that awarded Hunan Cothink distribution rights in northern and southern China, but the success of the relationship and the demand for Rethink Robotics’ smart, collaborative robots has led to a new, exclusive deal that covers the entire Chinese geography.

Earlier this year, Hunan Cothink was formed as a separate division with a new sales and support organization that is designed to bring Rethink’s robots to the Chinese market and help Chinese manufacturers build smarter factories. Hunan Cothink also distributes Rethink Robotics’ Baxter robot worldwide.  [Read more…] about Rethink Robotics signs exclusive distribution deal with Hunan Cothink in China

Chinese manufacturing industry setting itself copy deadline

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Picture of Haima Mazda factory, China, by John Lloyd

China-based investment expert Edward Tse, CEO of Gao Feng, says Chinese manufacturers have progressed from being considered “shanzai” – copycats – to embracing the idea of becoming developers of advanced robotics and automation systems

Chinese electrical appliance manufacturer Midea’s move to acquire Kuka, the German robot maker, could be a defining moment in the evolution of China’s manufacturing sector.

China’s reliance on low-cost, labour-intensive manufacturing to power its immense economy is no longer attractive, mainly due to the rise in labour and other costs.

The world’s second-largest economy needs to seek alternative ways to grow and companies like Midea are showing the way.  [Read more…] about Chinese manufacturing industry setting itself copy deadline

Virtual factory: Manufacturing improvements with PLM

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Adam Bannaghan, technical director of Design Rule, discusses three ways that the digital continuity of product lifesycle management helps manufacturers deliver high quality innovative products with ease

No one hates being faced with a problem they weren’t expecting more than manufacturers. During the design and build process, unplanned events can increase cycle times and have a detrimental impact on the management of materials and working hours.

There is now a demand in the manufacturing sector for a system that provides real-time visual status and control, alongside product quality predictions. Enter, product lifecycle management (PLM).

PLM is used by different sectors for various reasons. For manufacturers, the virtual production element is used to improve the planning, management and optimisation of industrial operations.  [Read more…] about Virtual factory: Manufacturing improvements with PLM

Automation fails without aligning materials support function with demand, says Synchrono

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By Thomas R. Cutler

Robot-to-person solutions are on a rapid trajectory for 2017 and beyond. Yet discrete manufacturing organizations which initiate material replenishment automation programs without properly analyzing processes and priorities for internal and external stakeholders, find far less value than anticipated.

Manufacturers are unsure about current replenishment capabilities within ERP (enterprise resource planning) and other systems, and are even less clear whether to fix, buy, or build a solution to gain the capabilities needed.

Too often disruptions in leadership and a change-averse environment can create barriers to improved production flow and automating processes.

The manufacturing sector is well-served when considering whether a replenishment solution can enhance flow and enable continuous improvements; often best practice robotic solutions follow.  [Read more…] about Automation fails without aligning materials support function with demand, says Synchrono

Continental expands advanced driver assistance systems business in Asia

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Continental is expanding its advanced driver assistance systems business in Asia and expects sales to reach $2.2 billion a year by 2020.

The company says it is on course to achieve €1 billion in sales this year, and is aiming to capitalise on this growth by developing its Asian operations.

Continental says it will increase production capacity for radar sensors in the Philippines and China, and accelerate its knowledge transfer and staff expansion.

Continental is estimated to be the market leader in advanced driver assistance systems, which is in essence autonomous car technology.

[Read more…] about Continental expands advanced driver assistance systems business in Asia

Industrial internet: 42Q launches new protocol capability for factory automation

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42Q, a provider of cloud manufacturing execution systems (MES), has introduced Semiconductor Equipment Communications Standard, Generic Equipment Model (SECS/GEM) protocol capability.

SECS/GEM is an industry standard factory equipment interface protocol for equipment-to-host data communications.

In securing SECS/GEM capability, 42Q says it greatly simplifies the implementation of factory automation, machine to machine (M2M) communication, real time in process data collection and data analytics, all key elements of Industry 4.0 and the Industrial Internet of Things (IIoT).

Several factories using 42Q have already deployed this new protocol in their operations, sasy the company.  [Read more…] about Industrial internet: 42Q launches new protocol capability for factory automation

Startup claims launch of ‘world’s first robot to sew complete garment’

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Sewbo says its development is a major breakthrough in clothing manufacturing 

A startup company in America is claiming to have developed a robotic system which can make complete garments. 

The simple combination of a robot and a sewing machine has resulted in what the owner, Jonathan Zornow, says is “the world’s first robotically-sewn garment”.

Zornow says: “Many people are surprised to learn that this is the very first time that a robot has sewn a piece of clothing.

“Despite decades and millions of dollars worth of industrial research, the big hurdle has been that robots can’t reliably handle fabrics.”  [Read more…] about Startup claims launch of ‘world’s first robot to sew complete garment’

The car of the future: Think concierge on the move

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In the 1970s, if you had a car with air-conditioning, you’d probably have been the envy of all your friends, and you’d even have gotten more for your car on the second hand market. Today, it’s pretty much impossible to buy a new car that doesn’t have air-conditioning.

You’re more likely to find that you new car offers not just air-conditioning, but also heated seats (that you can control remotely with your smartphone), climate control, heated windscreens and a whole lot more.

Product innovation has always been top priority for car manufacturers, which is why they are among the top spenders in research and development. The question now is whether this is enough. Product innovation is taking place at such speed that a unique innovation today can easily be copied and manufactured by a rival firm tomorrow.

Product specifications and feature lists no longer offer that unique reason for the customer to choose one car model over another.So where does that leave car manufacturers? How can they find that X-Factor that will make customers desire one of their cars more than their competitors?  [Read more…] about The car of the future: Think concierge on the move