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Biopharmaceuticals manufacturing: Strict but supple

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Robert Harrison, pharmaceutical industry manager of industrial software expert Copa-Data, explains how industrial automation solutions could change the face of biopharmaceutical manufacturing in the years to come

Despite producing innovative drugs that save millions of lives, the pharmaceutical sector is one of the most conservative areas of industry. This cautious approach to new technologies is particularly clear in pharma’s less matured subsectors, including biopharmaceuticals.

Biopharmaceuticals represent the fastest growing sector of the pharmaceutical industry, making up about 20 per cent of the market. Annual growth rates of the biopharma subsector are around eight per cent – double that of more traditional pharmaceutical sectors.  [Read more…] about Biopharmaceuticals manufacturing: Strict but supple

SAP logistics boss says ‘robotics and automation are the future’

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The head of logistics at software giant SAP says the future of the digital supply chain is robotics and automation. 

SAP is one of the world’s largest software companies in any sector, with more than 300,000 clients in around 190 countries, and its logistics division has customers such as luxury automaker Porsche, and large transport operations such as Trenitalia.

In an interview with em360tech.com, Hans Thalbauer, SVP of extended supply chain and IoT at SAP, says industries are becoming smarter because of these technologies.

However, Thalbauer adds that robotics and automation needs to be effectively integrated into the overall business processes, otherwise they won’t work.  [Read more…] about SAP logistics boss says ‘robotics and automation are the future’

Audi shows off its smart factory technologies

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Audi has been demonstrating its advanced manufacturing technologies, much of which went into building its newly opened smart factory in Mexico, where the automaker’s Q5 vehicle is being produced.  [Read more…] about Audi shows off its smart factory technologies

Daimler sets its sights on vision of smart factory

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At Daimler, the “smart factory” is the centrepiece of the digitalisation of the entire company. In the smart factory, the products, machines and the entire environment are networked with each other and connected to the internet. Integration of the real world into a functional, digital world enables a so-called “digital twin” to be created, which allows the real-time representation of processes, systems and entire production shops.

“Digitalisation enables us to make our products more individual, and production more efficient and flexible. The challenge is to plan for the long term while remaining able to respond rapidly to customer wishes and market fluctuations,” says Markus Schäfer, executive board member Mercedes-Benz cars production and supply chain management.

“The working environment in the automobile industry is facing major and very rapid changes,” says Michael Brecht, chairman of the Daimler works council. “We want to be actively involved in shaping these changes. One key to this is undoubtedly the systematic, far-sighted training of the current and future workforce.”  [Read more…] about Daimler sets its sights on vision of smart factory

Rewriting the rules: The benefits and challenges of IT/OT convergence

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Martyn Williams, managing director of Copa-Data UK, explains the changing responsibilities of IT and OT

The convergence of industrial automation and communication is an integral part of the growing Industrial Internet of Things (IIoT). In the modern industrial realm, automation should provide a consistent way of executing tasks and processes – including those usually associated with information technology (IT).

As a result, the operational technology (OT) used to support manufacturing processes is experiencing significant changes.

IT and OT convergence describes the integration of IT systems, such as Enterprise Resource Planning (ERP) and Customer Relationship Management (CRM) applications, with OT systems, such as Manufacturing Execution Systems (MES) and Supervisory Control and Data Acquisition (SCADA).

Traditionally, IT and OT have remained two separate silos, maintaining independent protocols, standards and governance models. However, for companies pursuing operational effectiveness, increased profits and growth, the convergence of these two systems is a no brainer.  [Read more…] about Rewriting the rules: The benefits and challenges of IT/OT convergence

Automation fails without aligning materials support function with demand, says Synchrono

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By Thomas R. Cutler

Robot-to-person solutions are on a rapid trajectory for 2017 and beyond. Yet discrete manufacturing organizations which initiate material replenishment automation programs without properly analyzing processes and priorities for internal and external stakeholders, find far less value than anticipated.

Manufacturers are unsure about current replenishment capabilities within ERP (enterprise resource planning) and other systems, and are even less clear whether to fix, buy, or build a solution to gain the capabilities needed.

Too often disruptions in leadership and a change-averse environment can create barriers to improved production flow and automating processes.

The manufacturing sector is well-served when considering whether a replenishment solution can enhance flow and enable continuous improvements; often best practice robotic solutions follow.  [Read more…] about Automation fails without aligning materials support function with demand, says Synchrono