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Sarcos and Blattner develop autonomous robotic solar construction system

September 21, 2023 by Mark Allinson

Sarcos Technology and Robotics Corporation, a specialist in the design, development, and manufacture of advanced robotic systems, and Blattner Company, a provider and installer of renewable energy, have entered into a collaboration agreement.

The agreement focuses on the development and refinement of Sarcos’ autonomous mobile robotic system designed to optimize employee safety and enhance the efficiency of the installation of photovoltaic (PV) modules for utility-scale solar projects.

Laura Peterson, interim president and CEO, Sarcos, says: “Like many industries, the solar construction industry is experiencing significant worker shortages post-Covid and has not yet recovered.

“Our autonomous robotic solar construction system is expected to ease these workforce challenges while improving overall safety and speed in the solar installation process.”

Robotic technology is becoming critical to the global effort to increase solar power output, given worker shortages and the labor-intensive solar installation process.

According to the Solar Energy Industries Association (SEIA), annual solar installations will need to increase by 60 percent through 2030 in order to meet climate targets, which would require nearly 800,000 new solar workers to meet this goal.

Robotics hold the promise of increasing worker productivity to mitigate labor pressures in this market while simultaneously improving safety on the job.

Blattner is committed to finding safe and effective solutions to meet the outlined aggressive climate targets while providing a positive and healthy work environment for its growing project teams. This partnership aims to satisfy both parties’ objectives.

Matt Hadsell, senior manager innovation and sevelopment, Blattner, says: “We are extremely optimistic about the use of robots for solar construction to help address the workforce shortages, productivity, and safety challenges that are currently slowing down the progress of US solar initiatives.

“We are committed to working with Sarcos to refine their autonomous robotic solar construction system so that we can be one step closer to achieving our nation’s clean energy goals.”

This effort will also build upon the Sarcos Outdoor Autonomous Manipulation of Photovoltaic Panels (O-AMPP) project, which is funded through the support of the US Department of Energy’s Solar Energy Technologies Office (SETO) and aims to streamline the process of solar field construction.

The robotic system is being designed and developed to deliver, detect, lift, and place PV modules in the field with the goals of:

  • 1. Improving worker safety and productivity: The O-AMPP system will enable a smaller installation team to install modules at a substantially higher rate while optimizing safety.
  • 2. Improving construction speed: The O-AMPP system will enable faster installation speeds of PV modules, often the most labor-intensive task when constructing a PV site.
  • 3. Improving installation quality: Robotic handling of modules will ensure that as modules are picked up and placed, they are consistently supported and positioned, resulting in less module breakage.

Sarcos and Blattner are collaborating to evaluate and further refine the technology, functionality, and safety of this system through a series of field trials that will occur over the next several years in which Blattner will provide funding, expertise, and facilities for testing.

The companies intend to test the system through varying environmental conditions across different sites in preparation for Sarcos’ commercial launch of the system, currently estimated for late 2024.

The innovative efforts of Sarcos and Blattner will lay important groundwork for shaping the future of solar energy installation for the industry as a whole and provide valuable data for determining the potential of automation and workforce evolution within the industry.

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Filed Under: Construction, Features Tagged With: blattner, construction, farms, installation, panels, photovoltaic, robotics, sarcos, solar

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