Quality control inspection is one of the most crucial parts of the manufacturing process for most of the companies and industries. Especially if a small error in the production can result in a massive loss for the company, it becomes imperative to invest in better quality control systems.
A non-automated quality control system requires a large human force that results in increased costs and is still not entirely reliable. On the other hand, automated quality control can help to grow your business by cutting on manual inspection costs.
Read on to know more about the automated quality inspection and how your firm can benefit from its installation.
What is quality control automation?
Automation is a revolution in manufacturing quality control. It allows you to set certain bars or criteria for the products being manufactured. Then it also aids in real-time tracking of the manufacturing process through machine vision cameras and/or recordings.
By installing automated quality control software, you can quickly identify and address any errors in the production process. It is an excellent alternative to manual inspection that is based on sampling, along with helping you to save costs on any re-inspection.
Benefits of quality control automation
It helps in early detection of production errors
Early detection of errors or damages in the production process can save you from huge losses. This aids in speedy development while ensuring that all the machine parts work correctly.
Apart from this, early detection of errors also helps to reduce repair costs. The earlier you can detect a defect, the less expensive it is to fix it.
It helps to ensure the premium quality of products
Manual inspection is prone to human errors. And if your business relies on premium quality products, it becomes all the more vital for you to switch to automated quality control software.
When inspected by a machine, a product does not pass the manufacturing process unless it meets the defined standards. And hence, automated quality control ensures the production of only the best quality of products.
It helps to reduce manufacturing expenses
You might think that employing manual operators and quality technicians can be an economical way for quality control as compared to purchasing expensive robots. But we are here to bust the myth – automated quality control is the most cost-effective way to monitor the quality of your production.
Labor costs constitute a significant part of the production process. And if the industry requires continuous monitoring of its production, the price increases manifolds.
It saves time
Extrapolation of large volumes of data became possible with image analysis software in a fraction of the time taken by manual analysis. Although the installation of the software can take up some time, automated quality control takes much less time.
When you save manufacturing time and costs, you get enough resources to invest in other parts of the manufacturing process or to manufacture more products. This results in increased and premium production output.
It aids in the overall business growth
Automated software is used to collect quality inspection data that can be assessed to identify any flaws or scope for improvement in the production process.
Thus, apart from saving time and production costs, improved product quality can guarantee customer satisfaction. Considering all these facts, going automated can surely set your firm apart from all its competitors.
Statistics prove that by 2020, more than 1.4 million industrial robots will be set-up in industries around the world. It’s high time now that you replace the manual quality control systems with advanced and automated quality controls.
Compared to manual inspection, quality control automation can be beneficial with saved time and costs, and error-free products.