• Skip to primary navigation
  • Skip to main content
  • Skip to primary sidebar
  • Skip to secondary sidebar
  • Skip to footer
  • Home
  • Subscribe
  • Your Membership
    • Edit Your Profile
  • Services
    • Advertising
    • Case studies
    • Design
    • Email marketing
    • Lead generation
    • Magazine
    • Press releases
    • Publishing
    • Sponsored posts
    • Webcasting
    • Webinars
    • White papers
    • Writing
  • Shop
    • My Account
    • Cart
  • About
    • Contact
    • Privacy
    • Terms of use
  • Events

Robotics & Automation News

Market trends and business perspectives

  • News
  • Features
  • Video
  • Webinars
  • White papers
  • Press releases
  • Featured companies
    • AMD Xilinx
    • BlueBotics
    • Elite Robot
    • RGo Robotics
    • SICK Sensor Intelligence
    • Vicor Power

Danfoss supplies automation drives to limestone quarry

January 26, 2020 by David Edwards Leave a Comment

Fearless of the difficult applications – dust and bad weather – the Danfoss VLT AutomationDrive FC 302 was chosen to ensure efficient production of 800,000 tons of hard limestone at the Roussas quarry (main picture).

With an annual cement production capacity of 60 million tons and 42 cement plants across four continents, Italcementi Group is a leading global supplier of construction materials.

The group is a major player in the French building-material market; in the cement business through Ciments Calsia, in the ready-mix concrete sector through Unibéton and in aggregates production and supply with GSM.

Italcementi has a strong focus on innovation and sustainable construction materials. They saw many synergies with Danfoss and decided to invest in 31 VLT AutomationDrives.

The automation drives are used to control the speed of industrial applications such as conveyors belts, water pumps, agitators and crushers in the GSM Aggregates limestone quarry in Roussas, France.

Danfoss VLT automation drives

The three main goals of the investment were to:

  • reduce energy consumption;
  • optimize productivity; and
  • reduce the risk of malfunction by removing the need for long cables.

Optimized performance in all conditions

Quarries are notorious for being harsh environments, with dust, noise, extreme temperature variations and vibration frequent occupational hazards.

The VLT AutomationDrive’s broad range of enclosure sizes and protection ratings from IP20 to IP66 made it easy to install the drives outdoors, directly on the frame of the applications, which ensured reliable operation in the quarry’s harsh conditions.

Previous drives used at the site had a relatively low power range and, being placed in protective cabinets, meant that significant costs associated with their cooling were incurred.

The VLT AutomationDrive’s control algorithm, its over-torque of 160 percent, wide power range up to 1.4 MW and versatility made it suitable for the wide range of applications on site.

And, the fact that its RFI filter and harmonic chokes are integrated in the IP66 housing, ensured protection of the electronics and increased efficiency.

In addition, because the drives are cooled by ambient air, they no longer encounter overheating problems, which will enable tangible energy savings.

The configuration of the installation meant that the drives could be installed in the immediate vicinity of the motors which simplified infrastructure management and development costs.

The size of control cabinets could be reduced, and high-performance fieldbus options installed in the VLT AutomationDrive enabled connection to EtherNet/IP-based networks, which simplified cabling.

Paulo Pereira, automation manager for France and Belgium, GSM-Unibéton-CCB, says: “The VLT drives are certified IP66 and can withstand extreme conditions, including water and dust. This makes them perfect for our environments and difficult applications.

“Through the installation, we saved energy, gained in efficiency and productivity and acquired a new flexibility of use, which directly benefits our operational teams.

“Danfoss teams supported us throughout the configuration and installation phase by providing a single point of contact for all our sites, which greatly simplified the everyday relationship.”

The VLT AutomationDrive contains many integrated sensors that can extremely accurately monitor daily site activities.

Frequent and relevant performance records can be generated that indicate where energy savings at all levels can be made.

The qualities of the VLT AutomationDrive allowed Italcementi to rethink the automation of their facilities, particularly with regard to the water pumps that are spread across all their sites. They can now be fully controlled by the drives.

This implementation represents another successful cooperation between Danfoss and Italcementi.

In 2015 and 2016, more than 210 AC drives – up to 90 kW with IP66 frames – were successfully installed on Italcementi’s water and sand pumps.

Print Friendly, PDF & Email

Share this:

  • Print
  • Facebook
  • LinkedIn
  • Reddit
  • Twitter
  • Tumblr
  • Pinterest
  • Skype
  • WhatsApp
  • Telegram
  • Pocket

You might also like…

Filed Under: Features, Manufacturing Tagged With: aggregates, applications, automation, automationdrive, cement, conditions, control, danfoss, difficult, drives, dust, efficiency, energy, frequent, installation, installed, integrated, ip, italcementi, limestone, production, protection, pumps, quarry, range, simplified, site, sites, teams, tons, vlt, water

Join the Robotics & Automation News community

Reader Interactions

You must log in to post a comment.

Primary Sidebar

Latest articles

  • Otto Motors launches new ‘mid-sized’ autonomous mobile robot
  • SGS introduces ‘cutting-edge testing protocol’ for robots checking furniture drawer slides
  • Europalco buys two robots from Kuka to add ‘wow factor’ to shows
  • Kivnon to launch new version of its forklift AGV at Advanced Factories Expo
  • Comau developing new mobile robot solution for three EU projects
  • What is the cost of hiring a Vue.JS developer?
  • Palletizing Systems and Robots
  • DONCEN MOTOR: Flat BLDC Motor is the Future Trend of the Robot
  • Top Benefits of Using Automation in Your Business
  • The Future of Colocation Hosting and How it is Evolving to Meet Changing Business Needs

Most Read

  • Top 20 electric vehicle charging station companies
    Top 20 electric vehicle charging station companies
  • Difference Between Three-Phase and Single-Phase Power
    Difference Between Three-Phase and Single-Phase Power
  • Hengbot unveils ‘world’s first robotic dog with musculoskeletal limbs’
    Hengbot unveils ‘world’s first robotic dog with musculoskeletal limbs’
  • Scientists have found more water in space than they ever knew possible
    Scientists have found more water in space than they ever knew possible
  • Top 20 programmable logic controller manufacturers
    Top 20 programmable logic controller manufacturers
  • What You Need to Know About Fixing an Engine Misfire
    What You Need to Know About Fixing an Engine Misfire
  • Stiga launches ‘world’s smartest’ autonomous lawn mower
    Stiga launches ‘world’s smartest’ autonomous lawn mower
  • Why is Money Important in Our Lives?
    Why is Money Important in Our Lives?
  • How to Know if Your iPhone is Being Tracked? Check This!
    How to Know if Your iPhone is Being Tracked? Check This!
  • Why is My Car Key Stuck in the Ignition?
    Why is My Car Key Stuck in the Ignition?

Overused words

ai applications automated automation automotive autonomous business companies company control customers data design development digital electric global industrial industry logistics machine manufacturing market mobile operations platform process production robot robotic robotics robots safety software solution solutions system systems technologies technology time vehicle vehicles warehouse work

Secondary Sidebar

Latest news

  • Otto Motors launches new ‘mid-sized’ autonomous mobile robot
  • SGS introduces ‘cutting-edge testing protocol’ for robots checking furniture drawer slides
  • Europalco buys two robots from Kuka to add ‘wow factor’ to shows
  • Kivnon to launch new version of its forklift AGV at Advanced Factories Expo
  • Comau developing new mobile robot solution for three EU projects
  • What is the cost of hiring a Vue.JS developer?
  • Palletizing Systems and Robots
  • DONCEN MOTOR: Flat BLDC Motor is the Future Trend of the Robot
  • Top Benefits of Using Automation in Your Business
  • The Future of Colocation Hosting and How it is Evolving to Meet Changing Business Needs

Footer

We are…

Robotics and Automation News was established in May, 2015, and is now one of the most widely-read websites in its category.

Please consider supporting us by becoming a paying subscriber, or through advertising and sponsorships, or by purchasing products and services through our shop – or a combination of all of the above.

Thank you.

Independent

Archivists

January 2020
M T W T F S S
 12345
6789101112
13141516171819
20212223242526
2728293031  
« Dec   Feb »

Complex

Old-skool

This website and its associated magazine, and weekly newsletter, are all produced by a small team of experienced journalists and media professionals.

If you have any suggestions or comments, feel free to contact us at any of the email addresses on our contact page.

We’d be happy to hear from you, and will always reply as soon as possible.

Future-facing

Free, fair and legal

We support the principles of net neutrality and equal opportunities.

Member of The Internet Defense League

Copyright © 2023 · News Pro on Genesis Framework · WordPress · Log in

We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. By clicking “Accept”, you consent to the use of ALL the cookies.
Do not sell my personal information.
Cookie SettingsAccept
Manage consent

Privacy Overview

This website uses cookies to improve your experience while you navigate through the website. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may affect your browsing experience.
Necessary
Always Enabled
Necessary cookies are absolutely essential for the website to function properly. These cookies ensure basic functionalities and security features of the website, anonymously.
CookieDurationDescription
cookielawinfo-checkbox-analytics11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Analytics".
cookielawinfo-checkbox-functional11 monthsThe cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional".
cookielawinfo-checkbox-necessary11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookies is used to store the user consent for the cookies in the category "Necessary".
cookielawinfo-checkbox-others11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Other.
cookielawinfo-checkbox-performance11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Performance".
viewed_cookie_policy11 monthsThe cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. It does not store any personal data.
Functional
Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features.
Performance
Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors.
Analytics
Analytical cookies are used to understand how visitors interact with the website. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc.
Advertisement
Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. These cookies track visitors across websites and collect information to provide customized ads.
Others
Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet.
SAVE & ACCEPT