• Skip to primary navigation
  • Skip to main content
  • Skip to primary sidebar
  • Skip to secondary sidebar
  • Skip to footer
  • Home
  • Subscribe
  • Your Membership
    • Edit Your Profile
  • Services
    • Advertising
    • Case studies
    • Design
    • Email marketing
    • Lead generation
    • Magazine
    • Press releases
    • Publishing
    • Sponsored posts
    • Webcasting
    • Webinars
    • White papers
    • Writing
  • Shop
    • My Account
    • Cart
  • About
    • Contact
    • Privacy
    • Terms of use
  • Events

Robotics & Automation News

Market trends and business perspectives

  • News
  • Features
  • Sections A-Z
    • Agriculture
    • Aircraft
    • Artificial Intelligence
    • Automation
    • Autonomous vehicles
    • Business
    • Computing
    • Construction
    • Design
    • Drones
    • Economy
    • Energy
    • Engineering
    • Environment
    • Health
    • Humanoids
    • Industrial robots
    • Industry
    • Infrastructure
    • Investments
    • Logistics
    • Manufacturing
    • Marine
    • Material handling
    • Materials
    • Mining
    • Promoted
    • Research
    • Robotics
    • Science
    • Sensors
    • Service robots
    • Software
    • Space
    • Technology
    • Transportation
    • Warehouse robots
    • Wearables
  • Video
  • Webinars
  • White papers
  • Press releases
  • Featured companies
    • AMD Xilinx
    • BlueBotics
    • Elite Robot
    • RGo Robotics
    • SICK Sensor Intelligence
    • Vicor Power

ARC Specialties selects Universal Robots for new AI-based pipe-welding system

May 1, 2019 by David Edwards

ARC Specialties says it has solved the challenge of creating repeatable full penetration pipe welds by combining artificial intelligence, advanced sensors, and the UR5 collaborative robot from Universal Robots. (See video below.)

The “unique” Artificial Intelligence Pipe Welding System debuts at ARC Specialties’ booth 705 at the Offshore Technology Conference in Houston, May 6-9.

The toughest welds to make are full penetration, single sided, V butt, pipe welds.

Historically, ARC Specialties, a Houston-based developer of welding solutions, declined these jobs because joint fit-up was never repeatable.

Dan Allford, president of ARC Specialties, says: “Only human welders with a ‘golden arm’ able to compensate for variation in root openings, weld center lines, and groove volumes could handle this challenge.

“With the industry facing labor shortages, we decided to develop an intelligent machine with complete knowledge of pipe welding, with full motion and welding control.”

The Artificial Intelligence Pipe Welding System, or AIPW, incorporates the 6-axis UR5 collaborative robot arm from Universal Robots to carry out the challenging welds.

Allford says: “The UR5 now becomes our ‘golden arm’.

“The UR5 is small enough to be portable yet still allows full freedom of motion for both the laser scanner and welding torch.

“Being collaborative the robot is able to safely work in close proximity to humans.”

Stuart Shepherd, regional sales director of Universal Robots’ Americas division, says: “This implementation underscores our collaborative robots’ ability to handle heavy-duty processing tasks that demand both high precision and real-time adaptability.

“We’re excited to share this solution with the oil and gas industry.”

The AIPW pre-scans the root opening – gap – using a 2D laser, then uses the data to generate the robot path and welding parameters.

Gap variations are compensated for with changes in oscillation, torch position, travel speed and welding conditions.

The UR5 positions the torch over a tack weld to start the arc to ensure 100 percent root weld acceptance. Fill and cap pass programs are optimized to fill the groove using user-selectable weave or stringer bead welding techniques.

The AIPW uses the Miller Auto Continuum welding power supply to weld the root with Regulated Metal Deposition, then switches to pulsed spray for the fill and cap passes.

This combination of gas metal arc welding techniques maximizes welding productivity while producing X-Ray quality, full penetration pipe welds.

The AIPW follows two other successful welding solutions featuring Universal Robots developed by ARC Specialties: the MIG welding SnapWeld and the plasma cutting SnapCut.

SnapWeld just became the first product ever to win New Equipment Digest’s Innovation Award two years in a row.

Print Friendly, PDF & Email

Share this:

  • Print
  • Facebook
  • LinkedIn
  • Reddit
  • Twitter
  • Tumblr
  • Pinterest
  • Skype
  • WhatsApp
  • Telegram
  • Pocket

You might also like…

Filed Under: Industrial robots, News Tagged With: aipw, arc, arc specialties, collaborative, full, pipe, robot, robots, root, specialties, universal, Universal Robots, ur, weld, welding, welds

Join the Robotics & Automation News community

Primary Sidebar

Latest articles

  • Unleashing Creativity: Exploring the World of Unique Fabric Backdrops
  • Best Tips for Creating a Token: A Comprehensive Guide
  • Discover OPPNO Light’s Exceptional Office Lighting Solutions and Bubble Chandeliers
  • The Future of Learning: Integrating Robotics and Automation into Educational Programs
  • How to Perform a Network Security Risk Assessment
  • What is EMC and why is it important?
  • Hesai Technology to provide lidar for planned Cratus warehouse robots
  • Associated Food Stores selects Symbotic to implement warehouse automation system
  • Figure raises $70 million Series A to support commercialization of Figure 01 humanoid robot
  • 3M highlights major global trends in materials science and charts its own way ahead

Most Read

  • Snapchat Plus Planet Order 2023 Explained
    Snapchat Plus Planet Order 2023 Explained
  • Why is Money Important in Our Lives?
    Why is Money Important in Our Lives?
  • Top 20 electric vehicle charging station companies
    Top 20 electric vehicle charging station companies
  • Figure raises $70 million Series A to support commercialization of Figure 01 humanoid robot
    Figure raises $70 million Series A to support commercialization of Figure 01 humanoid robot
  • Difference Between Three-Phase and Single-Phase Power
    Difference Between Three-Phase and Single-Phase Power
  • Siemens unveils its first virtual PLC and new automation products
    Siemens unveils its first virtual PLC and new automation products
  • The Future of Personal Computers: What to Expect in the Next Decade
    The Future of Personal Computers: What to Expect in the Next Decade
  • How to Perform a Network Security Risk Assessment
    How to Perform a Network Security Risk Assessment
  • The Future of Learning: Integrating Robotics and Automation into Educational Programs
    The Future of Learning: Integrating Robotics and Automation into Educational Programs
  • Scientists have found more water in space than they ever knew possible
    Scientists have found more water in space than they ever knew possible

Overused words

ai applications automated automation automotive autonomous business companies company control customers data design development digital electric global industrial industry logistics machine manufacturing market mobile operations platform process production robot robotic robotics robots safety software solution solutions system systems technologies technology time vehicle vehicles warehouse work

Secondary Sidebar

Latest news

  • Unleashing Creativity: Exploring the World of Unique Fabric Backdrops
  • Best Tips for Creating a Token: A Comprehensive Guide
  • Discover OPPNO Light’s Exceptional Office Lighting Solutions and Bubble Chandeliers
  • The Future of Learning: Integrating Robotics and Automation into Educational Programs
  • How to Perform a Network Security Risk Assessment
  • What is EMC and why is it important?
  • Hesai Technology to provide lidar for planned Cratus warehouse robots
  • Associated Food Stores selects Symbotic to implement warehouse automation system
  • Figure raises $70 million Series A to support commercialization of Figure 01 humanoid robot
  • 3M highlights major global trends in materials science and charts its own way ahead

Footer

We are…

Robotics and Automation News was established in May, 2015, and is now one of the most widely-read websites in its category.

Please consider supporting us by becoming a paying subscriber, or through advertising and sponsorships, or by purchasing products and services through our shop – or a combination of all of the above.

Thank you.

Independent

Archivists

May 2019
M T W T F S S
 12345
6789101112
13141516171819
20212223242526
2728293031  
« Apr   Jun »

Complex

Old-skool

This website and its associated magazine, and weekly newsletter, are all produced by a small team of experienced journalists and media professionals.

If you have any suggestions or comments, feel free to contact us at any of the email addresses on our contact page.

We’d be happy to hear from you, and will always reply as soon as possible.

Future-facing

Free, fair and legal

We support the principles of net neutrality and equal opportunities.

Member of The Internet Defense League

Copyright © 2023 · News Pro on Genesis Framework · WordPress · Log in

We use cookies on our website to give you the most relevant experience by remembering your preferences and repeat visits. By clicking “Accept”, you consent to the use of ALL the cookies.
Do not sell my personal information.
Cookie SettingsAccept
Manage consent

Privacy Overview

This website uses cookies to improve your experience while you navigate through the website. Out of these, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. We also use third-party cookies that help us analyze and understand how you use this website. These cookies will be stored in your browser only with your consent. You also have the option to opt-out of these cookies. But opting out of some of these cookies may affect your browsing experience.
Necessary
Always Enabled
Necessary cookies are absolutely essential for the website to function properly. These cookies ensure basic functionalities and security features of the website, anonymously.
CookieDurationDescription
cookielawinfo-checkbox-analytics11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Analytics".
cookielawinfo-checkbox-functional11 monthsThe cookie is set by GDPR cookie consent to record the user consent for the cookies in the category "Functional".
cookielawinfo-checkbox-necessary11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookies is used to store the user consent for the cookies in the category "Necessary".
cookielawinfo-checkbox-others11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Other.
cookielawinfo-checkbox-performance11 monthsThis cookie is set by GDPR Cookie Consent plugin. The cookie is used to store the user consent for the cookies in the category "Performance".
viewed_cookie_policy11 monthsThe cookie is set by the GDPR Cookie Consent plugin and is used to store whether or not user has consented to the use of cookies. It does not store any personal data.
Functional
Functional cookies help to perform certain functionalities like sharing the content of the website on social media platforms, collect feedbacks, and other third-party features.
Performance
Performance cookies are used to understand and analyze the key performance indexes of the website which helps in delivering a better user experience for the visitors.
Analytics
Analytical cookies are used to understand how visitors interact with the website. These cookies help provide information on metrics the number of visitors, bounce rate, traffic source, etc.
Advertisement
Advertisement cookies are used to provide visitors with relevant ads and marketing campaigns. These cookies track visitors across websites and collect information to provide customized ads.
Others
Other uncategorized cookies are those that are being analyzed and have not been classified into a category as yet.
SAVE & ACCEPT