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Manufacturing robot numbers set to reach ‘16.3 million by 2030’

January 15, 2025 by David Edwards

In January 2024, the US Bureau of Labor Statistics reported that manufacturers in America had more than 600,000 unfilled vacancies.

Two factors impacting the number of vacancies include not enough young people seeking a career in manufacturing and the wave of baby boomers reaching retirement age.

Technology research firm ABI Research forecasts that the installed base of commercial and industrial robots globally will reach 16.3 million in 2030 as manufacturers attempt to offset the baby boomer exodus from the workforce.

Michael Larner, distinguished analyst at ABI Research, says: “Companies that take a step back will view the demographic shifts as an opportunity to revamp processes and operations. It is not about technology filling former employees’ roles but how technology augments people’s working lives.

“The nature of manufacturing work will change with roles for robot programmers and for developing models for machine learning tools coming to the fore.”

Staff will need to be more data-savvy, for example, in the role of technicians, who are concerned with avoiding unplanned downtime and improving the machine’s overall equipment effectiveness (OEE).

Technicians will be utilizing data analytics to monitor asset performance and calculate OEE. This trend will benefit the likes of Mitsubishi Electric, Rockwell Automation, PTC, and Siemens, as well as smaller suppliers such as Crosser, Litmus, Machine Metrics, Seeq, Sight Machine, and Tulip.

For manufacturers, one of the biggest concerns with baby boomers heading for retirement is the loss of tribal knowledge, that is, the detailed knowledge of equipment, processes, and customers.

Larner says: “Manufacturers must capture that tribal knowledge as employees head for retirement as part of a workforce planning strategy. Improving mentoring and knowledge sharing processes are just as important as investments in digital technologies for manufacturers to thrive in the coming years.”

To make manufacturing a more desirable career path, manufacturers and technology firms need to work with education bodies to advocate for the industry to students and provide input so that recruits have the skills to fill the vacancies, adds ABI.

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Filed Under: Features, Research Tagged With: ABI Research, baby boomers, exodus, robot numbers, robots, vacancies, workfoce

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