How to Get CNC Manufacturing Process Right in Your Shop
When talking about CNC manufacturing process, you must understand that a manufacturing process consists of various operations performed sequentially, adding value to the final product.
Therefore, a typical CNC workshop involves more than one machine performing different operations.
Unlike traditional machines that required a separate operator to handle the operation, CNC machines provide an automated operation, thereby eliminating the need for extra hands in your shop.
However, there are certain factors that you need to consider to get your CNC manufacturing process right in your shop.
Select the right CNC Machines
When establishing a Computer Numerical Control manufacturing unit in your shop, it is important to identify your needs and requirements to select the best suitable CNC machine.
A CNC lathe is ideal for manufacturing cylindrical workpieces such as shafts, baseball bats, vases, etc., whereas a CNC router is ideal for carving 3D patterns out of flat workpieces.
Similarly, a CNC laser cutter is ideal for cutting and engraving thin workpieces and can be used for customizing or marking products with barcodes, logos, serial numbers, etc.
When selecting a CNC machine, it is important to consider the size of your shop. Generally, benchtop and desktop models of CNC machines are ideal for small shops.
However, if your application requires heavy machining operations for large-scale production, a full-size CNC should be your ideal choice.
Prepare Flawless Designs
A major aspect of successful CNC machining is having a flawless CAD design.
Designing can be challenging and therefore requires a skillful individual to prepare a flawless design.
Even a single error in the design will be reflected in your final product and sometimes ruin your entire job.
Therefore, to perform CNC manufacturing in your shop, it is either recommended to develop your design skills or outsource the design job to a professional individual.
Set Optimal Parameters
After selecting the appropriate CNC machines for your job, it is time to find the optimal machining parameters for your application.
It is strictly recommended to perform test runs on sample material to identify the optimal setting before executing the actual cut.
Once you find the right parameters, you can execute the cut.
Ensure Quality Output
Good quality is a crucial factor for a successful manufacturing unit.
Although test runs ensure quality results, it is recommended to perform pre-shipment quality checks of your manufactured goods.
Aim for Continuous Improvement
To fulfill ever-growing industrial demands and compete with other manufacturing units, it is important to continuously strive to outperform them.
This continuous improvement not only helps to achieve better output but also enhances the quality of the manufacturing unit.
Understand the Requirements
To run a successful CNC manufacturing unit from your shop, you need to understand the requirements, select the right machines, develop CAD skills, and ensure high-quality output by performing test runs and quality checks.